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Simulation Software(Production) - List of Manufacturers, Suppliers, Companies and Products

Simulation Software Product List

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Introduction of new features in cutting process simulation

Introduction of new features in cutting process simulation

Enhanced cutting simulation supports a wide range of machining! Assisting in solving various challenges related to cutting!

We will explain the features and operations of the new versions of AdvantEdge FEM and the Production Module. In AdvantEdge FEM, it is now possible to define the movements of both the tool and the workpiece separately. This allows for the modeling of a wide range of phenomena, not only machining processes such as skiving and spinning tools but also processes like roll forming and impact analysis on metal sheets. In the Production Module, the shape of the workpiece during machining can now be output as a voxel mesh, which can be used for deformation analysis along with cutting force mapping files. 【Announcement of the Cutting CAE Conference】 The annual Cutting CAE Conference, where users utilizing cutting CAE present case studies, is scheduled to be held online on January 20, 2021. Along with the Cutting CAE Conference, we encourage you to consider participating in the webinar at this time. We sincerely look forward to your participation.

  • Other processing machines
  • Other cutting tools
  • Technical Seminar

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Webinar on Cutting Process Simulation Just Before the JIMTOF2020 Event

Webinar on Cutting Process Simulation Just Before the JIMTOF2020 Event

We will introduce how simulation can be utilized to solve challenges in cutting processes, along with demonstrations and case studies. *You will hear plenty of successful examples!

This year's JIMTOF will be held online, and CTC has decided to participate in order to share information about the cutting simulation software we handle (AdvantEdge FEM, Production Module). In this seminar, we will introduce how cutting simulation can help solve customer challenges through demonstrations and case studies. Additionally, we will be collecting questions from everyone and will address them during the seminar, so please feel free to ask any questions you may have or anything that piqued your interest during the presentation. Agenda: 1. AdvantEdge FEM demonstration and case studies Confirmation of changes in cutting resistance and stress by altering the rake angle in 2D analysis. 2. Production Module demonstration and case studies Optimization of feed rates through smoothing of cutting loads on tool paths in conjunction with NX CAM. 3. Information on upcoming events. 4. Summary and Q&A session throughout the seminar.

  • Other cutting tools
  • Technical Seminar
  • 3D CAD

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[Production Module Analysis Case] Evaluation Parameters

[Production Module Analysis Case] Evaluation Parameters

Breaking away from conventional simple methods! Moving towards "analysis" of NC data with the AdvantEdge brand.

This is an example of analysis regarding the issues of "Although the cutting volume was kept constant, the tool was damaged due to machining titanium alloy with a shallow cutting depth" and "Although the cutting volume was kept constant, the surface finish of the aluminum alloy machining deteriorated." The analysis using 'ProductionModule' evaluates tool damage and trial surface finish characteristics. By evaluating the cutting load during machining in detail rather than using a simplified method based on cutting geometry, it becomes possible to optimize the cutting simulation process considering machining time and tool life, including the spindle power of the machine tool and tool torque. 【Issues】 ■ Although the cutting volume was kept constant, the tool was damaged due to machining titanium alloy with a shallow cutting depth. ■ Although the cutting volume was kept constant, the surface finish of the aluminum alloy machining deteriorated. *For more details, please refer to the PDF document or feel free to contact us.

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  • simulator

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OSG-sponsored CAE Collaboration WEB Seminar for Mold Processing

OSG-sponsored CAE Collaboration WEB Seminar for Mold Processing

Would you like to achieve high-level mold processing along with cutting simulation technology? *There are examples of cost reduction and stable high-precision mold processing!

OSG Die & Mold WEB EXHIBITION OSG x Itochu Techno-Solutions Collaboration Seminar - Seminar Overview Optimizing machining conditions to achieve both maximum efficiency and tool wear reduction in mold processing is one of the challenging tasks. The "Production Module," which CTC sells and supports in Japan, can analyze NC data created by CAM and optimize machining conditions through machining simulation. By optimizing machining conditions through cutting load analysis, it stabilizes tool life and machining quality while achieving high-efficiency processing. This seminar will introduce examples using machining conditions optimized for high-hardness steel and the latest OSG high-hardness steel carbide end mills "AE-MSS-H" and "AE-MS-H."

  • Other cutting tools
  • Technical Seminar
  • 3D CAD

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Analysis case: Construction of an NC data optimization system using cutting simulation.

Analysis case: Construction of an NC data optimization system using cutting simulation.

We will introduce the interface with CAM and support for machine tool controllers!

This is an example of building an NC data optimization system using the 'Production Module' that performs physical simulations on CAD/CAM. When the product dimensions do not match the CAD/CAM model, machining errors occur due to tool deflection based on cutting forces. With this product, it becomes possible to evaluate the amount of tool deflection and assess the relationship with machining errors, allowing for the consideration of various machining plans. 【Consideration Items】 ■ Tool diameter ■ Axial depth of cut ■ Number of flutes ■ Radial depth of cut *For more details, please refer to the PDF materials or feel free to contact us.

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  • simulator

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New Approach to Processing Program Analysis Method: Distortio

New Approach to Processing Program Analysis Method: Distortio

Consideration of clamp position also in the simulation!

The deformation analysis option "Distortio" of the cutting process simulation Production Module allows for the analysis and simulation of material deformation caused by machining. This shifts the decision-making of machining conditions from experience and intuition to pre-examination through simulation. Itochu Techno-Solutions Corporation, which supports your company's digital transformation (DX), offers cutting process simulation. We are now in the era of digital twins, where you can simulate the machining results by changing tools or modifying machining paths. We would be happy to assist you in digitizing your machining challenges! *For more details, please refer to the PDF materials or feel free to contact us.

  • Other processing machines
  • Technical Seminar
  • Other cutting tools

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Analysis case: Machining simulation targeting vehicle impellers.

Analysis case: Machining simulation targeting vehicle impellers.

Introduction of the deformation analysis results of the workpiece using cutting forces calculated by cutting simulation.

This is a case where the tool deflection was evaluated from the cutting force assessed in the cutting simulation of the "Production Module." By applying the analysis results from AdvantEdge to the geometric simulation on the CAD/CAM model, the cutting force during machining was calculated. The cutting force, which is the analysis result, can also be utilized for strain deformation analysis during machining. Additionally, in a case where mesh generation was performed on the shape of the workpiece during machining, and strain deformation analysis due to cutting force was conducted, it was found that the strain deformation on the workpiece side is not determined solely by the cutting force, but that the contribution of the rigidity on the workpiece side is also significant. 【Tool Path Analysis】 ■ Operation equivalent to CAM using GUI ■ Supports importing chatter stability limit curve diagrams ■ Navigator function ・Tool position ・Target NC line *For more details, please refer to the PDF document or feel free to contact us.

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  • simulator

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[Case Study] Optimization of NC Data for Automotive Aluminum Alloy Parts

[Case Study] Optimization of NC Data for Automotive Aluminum Alloy Parts

A "leap" from geometric simulation in CAD/CAM to physical simulation!

In the 'Production Module' that evaluates cutting loads on CAD/CAM models, it is possible to conduct necessary considerations for creating optimal machining processes through cutting simulations. We will introduce examples of considering tool changes through cutting simulations. While improvements aimed at increasing productivity are demanded daily, it is difficult to stop the manufacturing process for testing. However, this product contributes to reducing machining time through tool changes. [Issues] - In addition to diverse geometries of tool paths, it is common for machining processes to include multiple operations such as face milling and drilling. - While improvements aimed at increasing productivity are demanded daily, it is difficult to stop the manufacturing process for testing. *For more details, please refer to the PDF materials or feel free to contact us.

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  • simulator

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Utilization of subsidies such as support for small and medium-sized enterprises for the introduction of cutting simulation.

Utilization of subsidies such as support for small and medium-sized enterprises for the introduction of cutting simulation.

It is possible to introduce cutting simulation software along with the introduction of machine tools necessary for business operations in development and manufacturing! *There are many successful adoption cases!

Online Seminar on Utilizing Subsidies for Small and Medium Enterprises, including Support for Strategic Foundation Technology Advancement (Sapo-in) The Ministry of Economy, Trade and Industry has a program called the Strategic Foundation Technology Advancement Support Project (Sapo-in Project) that supports research and development and prototype development for small and medium enterprises. In this seminar, we will invite a lecturer from the Osaka Science and Technology Center, which has a wealth of experience in application support services with many successful adoptions, to discuss the overview of the system and key points for applications. The introduction of the cutting simulation software AdvantEdge is also applicable, so we encourage you to participate and consider utilizing this opportunity. We sincerely look forward to your participation. Program 14:00 Introduction to Cutting Simulation Itochu Techno-Solutions Corporation CAE Solutions Sales Department Mikio Hirota 14:10 Overview of the Strategic Foundation Technology Advancement Support Project (Sapo-in Project) and Key Points for Applications ~ Based on the Achievements of the Osaka Science and Technology Center ~ Osaka Science and Technology Center Technology Promotion Department, Research Officer Mr. Yoshihiro Matsumoto 14:40 Q&A Session

  • Other cutting tools
  • Technical Seminar
  • 3D CAD

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Support for Small and Medium Enterprises! Key Points for Utilizing Subsidies such as Support for Innovation.

Support for Small and Medium Enterprises! Key Points for Utilizing Subsidies such as Support for Innovation.

It is possible to introduce cutting simulation software along with the introduction of machine tools necessary for business operations in development and manufacturing! *There are many successful adoption cases!

Online Seminar on Utilizing Subsidies for Small and Medium Enterprises, such as Support for Strategic Foundation Technology Advancement (Sapo-in) The Ministry of Economy, Trade and Industry has a program to support research and development and prototype development for small and medium enterprises called the Strategic Foundation Technology Advancement Support Program (Sapo-in). In this seminar, we will invite a lecturer from the Osaka Science and Technology Center, which has a wealth of experience in application support for this program, to discuss the overview of the system and key points for application. It is also applicable for the introduction of the cutting simulation software AdvantEdge, so we encourage you to participate and consider utilizing it. We sincerely look forward to your participation. Program 14:00 Introduction to Cutting Simulation Itochu Techno-Solutions Corporation CAE Solutions Sales Department Mikio Hirota 14:10 Overview of the Strategic Foundation Technology Advancement Support Program (Sapo-in) and Key Points for Application ~ Based on the Achievements of the Osaka Science and Technology Center ~ Osaka Science and Technology Center Technology Promotion Department, Research Officer Mr. Yoshihiro Matsumoto 14:40 Q&A Session

  • Other cutting tools
  • Technical Seminar
  • 3D CAD

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Modeling tool for solid and powder processes 'gFORMULATE'

Modeling tool for solid and powder processes 'gFORMULATE'

Process model library (reaction, crystallization, wet and dry grinding, spray drying, wet and dry granulation, blending, and tablet compression, etc.)

gPROMS Formulated Products is equipped with a library of process models for operations such as reactions, crystallization, wet and dry milling, spray drying, wet and dry granulation, blending, and tablet compression. In case studies applied to pharmaceutical processes, it enables consistent performance analysis of the entire system from active pharmaceutical ingredient (API) manufacturing through formulation processes to oral absorption risk analysis. ■ Solution crystallization analysis ■ Solid-liquid and solid-gas separation, classification, and granulation process analysis ■ Oral absorption analysis This product was developed with the cooperation of major pharmaceutical companies in Europe and the United States. By using mathematical models of raw materials, unit operations, and product performance, it allows for formulation design aimed at optimizing pharmaceuticals and their manufacturing. It enables faster screening of new formulation candidates against quality attributes, including in vivo performance and manufacturability.

  • simulator
  • Analysis Services
  • Other analyses

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FIMMWAVE (Waveguide mode solver)

FIMMWAVE (Waveguide mode solver)

FIMMWAVE is software that allows for easy mode analysis of complex waveguide and fiber structures using a waveguide mode solver.

A large number of complementary solvers ・FIMMWAVE contains a variety of robust and computationally efficient solvers optimised for such structures. ・FIMMWAVE combines:methods based on semi-analytic techniques, which allow to tackle efficiently problems with strong variations in refractive index, thin layers, etc. ・numerical methods such as finite elements (FEM) or finite differences (FDM), providing robust solutions to arbitrary problems.

  • Company：CTflo
  • Price：Other
  • Contract Analysis
  • Other analyses
  • simulator

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Crystal analysis simulation software

Crystal analysis simulation software

For increasing production volume, optimizing operations, scale-up design, cost reduction, energy saving, etc.!

<gPROMS FormulatedProducts Crystallization Process Library> It can be used for various considerations and decision-making in production volume enhancement, operational improvement, and process optimization. To build efficient procedures (recipes) in the crystallization process, we will efficiently carry out operations in the following flow and achieve these within a short period (approximately 1 to 2 months). Modeling → Experiment → Model Verification (Parameter Estimation, Validation) → Process Optimization Consideration → Scale-Up Consideration The ability to automatically perform parameter estimation with the tool is a significant factor in reducing the consideration period. Additionally, since it is a kinetic model (expressing mechanisms in mathematical formulas), the number of parameters is kept to a necessary minimum. Furthermore, tools that automatically optimize cooling temperature reduction methods and patterns, the amount and timing of seed crystals, evaporation rates, and heating patterns are powerful, and scale-up may be conducted in conjunction with CFD (Computational Fluid Dynamics) simulations when necessary.

  • Contract Analysis

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ProSim Plus HNO3

ProSim Plus HNO3

The only process simulator fully specialized in the nitric acid manufacturing process.

ProSim Plus HNO3 is a product of the French company Fives ProSim, designed based on over 30 years of experience in modeling and simulating nitric acid plants and nitrous acid vapor absorption systems (mainly referencing Professor Xavier Joulia's 1981 paper "Contribution au développement d’un programme général de simulation – Application à l’analyse du fonctionnement d’un atelier de production d’acide nitrique"). In addition to the standard features of ProSim Plus as a process simulator, it incorporates rigorous models for chemical reactions and mass transfer rates in gas-liquid phases in absorption towers and condensers, as well as oxidation reactions in the gas phase within heat exchangers and piping. Notably, the oxidation reaction from NO to NO2 in the gas phase applies a rate model rather than an equilibrium model.

  • simulator

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